New Electrocatalysts Developed for Green Production of Ammonia

Scientists have demonstrated the use of controllably synthesized single-atom catalysts (SACs) to depict the relationship between electrocatalytic nitrogen reduction reaction (NRR) performance and single-atom (SA) loading.

Conducted by researchers from the Hefei Institutes of Physical Science of the Chinese Academy of Sciences, the study will be published today (November 14) in the journal Nature Sustainability.

Electrosynthesis of ammonia from NRR at ambient conditions has been widely regarded as a “green ammonia synthesis” technology to replace the traditional energy- and capital-intensive Haber-Bosch process.

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Scientists agree that the intriguing features of SACs may create a new catalytic paradigm. However, one of the key challenges hindering the rational design and development of SACs is the lack of insight into the relationship between performance and SA loading, due mainly to the inability to precisely control the synthesis of SACs with desired SA loading densities and active site coordination forms.

(a) HAADF-STEM images. (b) Plots of the loaded Fe and Co SAs against [Fe3+] and [Co2+]. (c) Fe and Co K edge EXAFS fitting curves. (d) Co K edge XANES spectra. (e) Solid-state 13C NMR spectra. (f) RNH3 and FE of corresponding catalysts. (g) Effect of catalyst loading density on the geometric area activity. (h) DFT optimized configurations. (i) DFT optimized configurations after the initial electrocatalytic NRR cycle. Credit: Shengbo Zhang

In this study, the researchers demonstrated an adsorption-regulated synthetic method that uses bacterial cellulose as an adsorption regulator to control Fe³⁺/Co²⁺ impregnation on bacterial cellulose through carbothermal reduction. Fe­–Co SAs were then fixed to bacterial cellulose-derived carbon via bimetallic [(O–C₂)₃Fe–Co(O–C₂)₃] coordination.

Importantly, the scientists unveiled a suite of relationships that quantitatively define Fe³⁺/Co²⁺ distribution between bacterial cellulose and the adsorption solution, and the percentage conversion of impregnated Fe³⁺/Co²⁺ on bacterial cellulose to Fe/Co SAs on bacterial cellulose-derived carbon. They then demonstrated the use of such quantitative relationships to guide the controllable synthesis of bimetallic Fe–Co SACs with desired Fe/Co contents and atomic ratios.

They showed that controllably synthesized SACs can depict the electrocatalytic relationship between NRR performance and SA loading. Single-atom electrocatalysts (SAECs) with a unity Fe/Co atomic ratio possess the highest site density and NRR performance for bimetallic Fe–Co SAs, making them capable of achieving a superb ammonia yield rate with exceptional faradaic efficiency.

The catalytic activity of SACs, in contrast with other types of catalysts, is determined by the nature of the SA, the physiochemical properties of the support and, importantly, the coordination bonds that anchor the SA to the support.

Under electrocatalytic NRR conditions, [(O–C₂)₃Fe–Co(O–C₂)₃] in the as-synthesized bimetallic Fe–Co SAECs is operando transformed into the more stable coordination configuration [(O–C₂)₃Fe–Co(O–C)C₂], thus promoting and sustaining NRR performance.

The researchers suggest that these new findings will be of great interest to the broad catalysis community.

Reference: “Atomically dispersed bimetallic Fe–Co electrocatalysts for green production of ammonia” 14 November 2022, Nature Sustainability.
DOI: 10.1038/s41893-022-00993-7